Skip to main content
Analysis

Impact of Foreign-Born Workers on Manufacturing

Examining the Influence on Industrial Labor Markets

The manufacturing sector continues to face mounting pressure from workforce shortages, retention issues, and the urgent need for skilled and dependable frontline labor. In Q3 2024, 20.6% of manufacturing plants failed to produce at their full capacity, citing insufficient supply of labor or skills constraints. As employers seek solutions, one increasingly important source of talent has been the foreign-born population— individuals who reside in the United States but were not U.S. citizens at birth. With the number of foreign-born workers in the U.S. growing, up to 19.2% in 2024 from 18.1% in 2023, employers have increased access to this growing talent pool to maintain operations and staffing.

Manufacturing has already observed many foreign-born employees filling frontline roles. But, there’s a large portion of foreign-born workers with bachelor’s degrees or higher (41.3%), filling technical and engineering positions, particularly in high-skilled subsectors like electronics and machinery manufacturing. 

As manufacturing looks to fill the gaps in job vacancies, with an expected 2.1 million positions to go unfilled by 2030, foreign-born employees are a route that may prove valuable. Plus, foreign-born workers are participating in the U.S. labor force at higher rates than native-born counterparts, a respective 66.5% vs. 61.7% in 2024.

Foreign-Born Share of U.S. Labor Force from 2019 – 2024

Source: Bureau of Labor Statistics, 2025

How Foreign-Born Labor Impacts Manufacturing Subsectors

The influx and retention of foreign-born talent have generally helped stabilize manufacturing labor forces, although challenges persist. Post-pandemic turnover, influenced by economic shifts and workforce dynamics, remains a significant issue. Still, employers report that foreign-born workers, particularly those recruited through structured resettlement and workforce development programs, play a vital role in reducing attrition and supporting consistent operations.

We examined Bureau of Labor Statistics data showing labor shares across manufacturing subsectors from 2020 to 2024 reveals how foreign-born workers contribute distinctly across industries (BLS Current Population Survey 2020-2024, released May 2025). Transportation equipment ranks just behind food manufacturing among foreign-born labor, with its share increasing steadily from 11% in 2020 to 13% in 2024, reflecting growing demand for skilled labor in assembly and precision manufacturing. Machinery manufacturing, while a smaller subsector in overall foreign-born worker share, grew modestly from 5% to 6%, driven by advances in AI automation ad smart factory technologies that require specialized technical skills. Food manufacturing continues to lead with the highest percentage of foreign-born workers at 17% in 2024, underscoring the essential role immigrants play in sustaining production despite a slight decline from 18% in 2020. Primary metals and fabricated metal products dropped from 8% to 7%, while computers and electronic products and chemicals remained steady near 11% and 10%, respectively. These six subsectors—transportation equipment, food manufacturing, machinery manufacturing, primary metals and fabricated metals, computers and electronic products, and chemicals—collectively illustrate how technological evolution, market dynamics, and reliance on foreign-born labor shape the manufacturing workforce over this five-year period.

Percentage of Employed Foreign-Born Workers in Top 6 Manufacturing Subsectors 2020-2024

 

 

Source: Bureau of Labor Statistics, 2025

Recruitment, Retention & Key Factors

Recruitment

Attracting manufacturing talent remains a top challenge. In Q2 2025, 100% of manufacturers surveyed reported that talent availability had medium to high relevance to their ongoing operations. Foreign-born workers made up nearly one in five U.S. employees (19.2%) in 2024 which is up from one in eight (12.4%) in 1999highlighting their critical contribution to filling labor shortages. In fact, in 2024, the average share of workers who were foreign-born in durable goods manufacturing was 19.2% and in nondurable goods manufacturing was 22.3%. These figures represent increases from 18.5% and 21.8%, respectively, in 2023.

While refugee resettlement agencies were traditionally an effective tool to access immigrant talent pools, recent changes to federal resettlement programs have disrupted some traditional sourcing pipelines. However, several alternative strategies remain effective for sourcing foreign-born talent:

  • Employee Referral Networks: These are informal, employee-driven systems where current workers recommend candidates from their own social or ethnic networks. Such referrals often yield better job matches, higher productivity, and significantly lower turnover compared to other hiring methods. Research from IZA World of Labor highlights that employees hired through referrals tend to remain longer, perform more effectively, and reduce recruitment costs. This approach leverages strong social ties within immigrant communities and contributes to placement stability in manufacturing roles.
  • Partnerships with Community Organizations & Ethnic Associations: This strategy entails formal collaborations between manufacturers and external immigrant resource centers, cultural associations, and community groups. These partnerships establish trusted organizational bridges to immigrant populations, helping connect employers with motivated job seekers who might be difficult to reach via traditional postings or internal referrals. According to resources from the National Immigration Forum's employer engagement section, such strategic alliances open direct pipelines to qualified candidates and enhance workforce integration efforts.
  • Job Fairs and Hiring Events Targeted to Immigrants: These event-driven recruitment efforts offer manufacturers direct access to diverse foreign-born talent pools. Often organized in partnership with advocacy groups, community organizations, or workforce agencies, these fairs create tailored opportunities for employers to meet and evaluate skilled immigrant and refugee candidates. The Migration Policy Institute highlights how immigrant-focused hiring events help align talent supply with manufacturing sector needs.

Retention

Turnover is one of the most expensive problems in manufacturing. Fortunately, employers are seeing stronger retention rates among foreign-born workers. Investing in English language training tailored to plant environments and skills training that connect to advancement opportunities have been noted as key opportunities to support ESL employees. 

Yet general best practices still apply. Organizations with alternative/flexible work schedules report reductions in turnover and absenteeism, increased morale, and retention. Annual hourly worker turnover in manufacturing frequently falls near 19.2%, so high retention pays off, literally, as the average cost to replace a skilled front line worker ranges from $10,000 - $40,000

Employment Factors

A consistent challenge that manufacturers face is the growing presence of local talent competition and changes to office policies. As non-manufacturing organizations move in with similar wages and benefits, talent may be leaving for “$0.10 more an hour.” For office staff, sentiment around return-to-office policies remains mixed, and manufacturers have seen pushback.

Amid these pressures, compensation remains a key factor in both recruitment and retention. In 2024, median weekly earnings for foreign-born workers were $1,001, compared to $1,190 for native-born workers. However, in strategic manufacturing fields, where technical certifications and advanced skills are in demand, foreign-born employees are now earning wages equal to or higher than their native-born counterparts.

As manufacturers compete on multiple fronts such as hourly labor, specialized talent, and employee satisfaction, tailoring compensation and flexibility strategies are becoming essential to staying competitive.

Median Weekly Earnings by Nativity

Source: Bureau of Labor Statistics, 2025

Fulfilling the Talent Shortage: Foreign-Born Market Offers Potential

U.S. employers, particularly in manufacturing and STEM fields, depend on foreign-born workers to fill critical roles as domestic labor supplies struggle to keep pace. Post-pandemic turnover remains a persistent issue in manufacturing, but employers report that immigrant workers, especially those brought in through structured resettlement or workforce development initiatives, are helping to reduce attrition and support operations.

This segment of employees might be one to watch as organizations shift production locations and increases in technology and automation place additional pressures on finding the right skilled talent.